The Process of Seamless Rolled Rings Forging

Carbon metals are known for their durability and structural stability even in extreme working environments. This makes it a suitable candidate for components that are used in aerospace, aviation, mining, and power industries. One such part imperative for a wide range of applications in these industrial vectors is seamless rings. Just like every metal type, based on the profile requirements these rolled components are forged in a highly complex mechanical process that strengthens its construction and ability to withstand testing conditions. So, it is essential to understand this process for better operations.

Advantages

Due to its complex nature, forging for rolled rings require preliminary assessments to determine a project’s need and worth. If determined, then initiating this process present a range of advantages like strengthening metal at extreme temperatures to improve its durability. There is also fewer restrictions involved in this process, so the entire application is carried out devoid of any adverse complications that may obliterate its progress. Another advantage is that  this method is highly cost effective when compared to other similar variations.

Material Used

Almost every type of metals can be forged in this method. It includes stainless steel, aluminium, iron alloys, and Titanium as well. But, definite exceptions are made based on the requirements. As it used for a plethora of applications, profile considerations like size, doeth, and thickness plays a major role in determining the method employed. Since certain metals demand specialized cold and heat treatment, technicians make significant changes to their typical routines based on such differences. In a typical sense, most these materials should resist high temperature conditions, otherwise, it can result in a faulty process.

Phases Involved

At first, raw materials that are simply known as ingots or stocks are heat treated at extreme temperatures. This factor can vary based on the metals used. At a certain point, that ingot will lose its structural rigidity and starts to behave like a plastic. In this stage, it is compressed between a press which modifies its shape to match  the right specifications. This pressing is continued in both inward and outward direction until, a preferred diameter is reached. Any defective pieces are moved to the initial forging to mend its shape. Once finished, a set inspections are performed for determining quality.

Our Expertise

Ferralloy, Inc. is a leading supplier of engineered goods to global clients and industries. Our services are driven by our commitment to quality that ensures that each and every piece is manufactured with the utmost quality.